Characteristics and advantages of customized diamond wire saw for marble quarrying products
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- Time of issue:2021-12-20 17:22
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(Summary description)Customized diamond wire saw for marble quarrying is an ultra-fine cutting steel wire with a diameter of about 120um. The raw material is high carbon steel and the materials are 80C, 86C and 90C. In general, the diamond cutting line is made by inlaying the small particles of diamond on the cutting steel line. Diamond wire has diamond micro sawtooth, which increases the cutting ability of steel wire, and can greatly speed up the cutting speed and cutting ability.
Characteristics and advantages of customized diamond wire saw for marble quarrying products
(Summary description)Customized diamond wire saw for marble quarrying is an ultra-fine cutting steel wire with a diameter of about 120um. The raw material is high carbon steel and the materials are 80C, 86C and 90C. In general, the diamond cutting line is made by inlaying the small particles of diamond on the cutting steel line. Diamond wire has diamond micro sawtooth, which increases the cutting ability of steel wire, and can greatly speed up the cutting speed and cutting ability.
- Categories:News
- Author:
- Origin:
- Time of issue:2021-12-20 17:22
- Views:
In industry, many hard materials are cut by cutting steel wire or diamond wire saw with higher quality. Diamond wire saw is also widely used in stone industry. Through the experiment of cutting marble blocks, it is concluded that diamond wire Saw for marble quarrying has many advantages, such as high cutting efficiency, good cutting surface finish, thinner plate, low energy consumption and so on The effects of abrasive strength, particle size and concentration on the wear of diamond wire are further analyzed, and the contributions of bond wear, crack and bubble effect to the failure of diamond wire are analyzed.
Customized diamond wire saw for marble quarrying is an ultra-fine cutting steel wire with a diameter of about 120um. The raw material is high carbon steel and the materials are 80C, 86C and 90C. In general, the diamond cutting line is made by inlaying the small particles of diamond on the cutting steel line. Diamond wire has diamond micro sawtooth, which increases the cutting ability of steel wire, and can greatly speed up the cutting speed and cutting ability.
Customized diamond wire saw for marble quarrying have many advantages:
1. Customized diamond wire saw for marble quarrying can realize high-speed cutting, the cutting speed can be increased to twice the original, and the time consumption can be naturally reduced. More workload can be completed per unit time, which is the biggest advantage of customized diamond wire saw for marble quarrying.
2. Environmental protection production. The cutting process of customized diamond wire saw for marble quarrying only needs water or water-based cooling and cleaning liquid, which truly realizes environmental protection production and manufacturing.
However, diamond wire saw for marble quarrying also has many deficiencies, mainly including:
1. The cost is high. This is a relatively new technology, which has not yet reached popularity. The main diamond wires rely on imports. The supply of diamond wires from China's local companies is still relatively small, so the price is relatively high. The price of diamond materials is much higher than that of copper-plated and galvanized materials.
2. The wire is too thick, resulting in large silicon wafer loss. The loss of silicon wafer is directly related to the thickness of cutting line. The coarser the silicon wafer, the more natural loss. The mainstream cutting line is ultra-fine cutting steel wire, with a diameter of about 120um. In practical application, the diameter of diamond wire is about 250um, which is more than twice that of ultra-fine cutting steel wire.
3. There will be cutting marks, resulting in low conversion efficiency of crystalline silicon cells. Therefore, diamond wires are mainly used in the rough machining of silicon wafers, such as silicon ingot square cutting. In the field of finer slicing, ultra-fine cutting steel wire is still used.
When cutting marble with customized diamond wire saw for marble quarrying, the effects of wire speed, workpiece feed speed and wire tension on marble surface processing quality and the wear mechanism of diamond wire should be considered. The results show that the workpiece feed speed has the greatest influence on the marble surface roughness, the wire speed has the second influence on the marble surface roughness, and the wire tension has the third influence on the marble surface roughness.
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